Introduction
Welcome to the world of cable compounds, where innovation meets performance and protection for wires and cables. In this article, we will delve into the fascinating realm of cable compounds and explore their crucial role in the wire and cable industry.
Cable compounds, made from a combination of mineral and synthetic raw materials, serve as fillers and protective materials for various types of wires and cables. These compounds are meticulously designed and tailored to meet the specific needs and environmental requirements of cable systems.
In the ever-evolving wire and cable market, cable compounds play a critical role in providing insulation, moisture resistance, mechanical stability, and chemical resistance to wires and cables. They are specifically formulated for different applications, such as high and low voltage power cables, telecommunications, coaxial cables, and more. Flame retardancy is also a key requirement for many cable compounds, ensuring safety and reliability in various industries.
The types of cable compounds commonly used include thermoplastic polyester (PBT), crosslinked polyethylene (XLPE), and halogenated resins like polyvinyl chloride (PVC). The choice of compound depends on the specific cable application and the desired properties.
As the demand for power transmission and communication networks continues to grow, the cable compound market is poised for significant growth. The increasing investment in smart grids and renewable energy production further fuels the demand for cable compounds.
In this article, we will explore the challenges and opportunities in the cable compound industry, the latest trends and innovations, and the future outlook for this dynamic market. So, join us as we unravel the world of cable compounds and discover how they enhance the performance and protection of wires and cables.
Understanding Cable Compounds
Cable compounds play a crucial role in providing insulation, protection, and mechanical stability to wires and cables. These compounds are specifically designed to meet the unique needs and environmental conditions of different cable systems. They are made from a combination of mineral and synthetic raw materials, carefully formulated to ensure optimal performance.
There are various types of cable compounds available, each tailored for specific applications. For instance, communication cables, such as fiber optics, require special compounds for filling purposes. On the other hand, electrical, traction, and special cables require different compounds for external protection.
The composition of cable compounds may vary depending on the polymeric materials used as coatings. The commonly used materials include thermoplastic polyester (PBT), crosslinked polyethylene (XLPE), and halogenated resins like polyvinyl chloride (PVC). Additionally, the additives used in these compounds are selected based on the specific cable applications they will be used in.
Cable compounds are exposed to various external factors such as mechanical vibrations, high temperature, humidity, wind, and rain. Therefore, they need to meet specific criteria in terms of abrasion resistance, thermal and chemical resistance, flame retardancy, and mechanical properties to ensure a stable and reliable solution.
In conclusion, cable compounds are essential for enhancing the performance and protection of wires and cables. They provide insulation, prevent moisture ingress, and offer mechanical stability and resistance to corrosive elements. With the increasing demand for power transmission and the growth of renewable energy, the cable compound market is expected to witness significant growth in the coming years.
Importance of Cable Compounds in the Wire and Cable Industry
Cable compounds play a crucial role in the wire and cable industry, providing essential insulation, protection, and mechanical stability to wires and cables. These compounds are specifically designed to meet the unique needs and environmental conditions of different cable systems.
One of the primary functions of cable compounds is to prevent the entry of moisture into power transmission and telecommunication cables. Moisture can degrade the performance and reliability of cables, leading to potential failures and disruptions in communication and power transmission. Cable compounds act as a barrier, ensuring that the cables remain dry and protected from moisture-related issues.
In addition to moisture protection, cable compounds also offer superior mechanical stability, corrosion resistance, and chemical resistance to wires and cables. This ensures that the cables can withstand various external factors such as mechanical vibrations, high temperatures, humidity, wind, and rain. The compounds are designed to have excellent abrasion resistance, thermal resistance, and flame retardancy, making them suitable for a wide range of applications, including high and low voltage power cables, telecommunications, and automotive cables.
Furthermore, the increasing investment in smart grids and the rising production of renewable energy are driving the demand for cable compounds in the power transmission sector. These compounds enable the efficient and reliable transmission of electricity, supporting the growth of renewable energy sources and the development of smart grid networks.
Overall, cable compounds are essential for enhancing the performance, durability, and protection of wires and cables in various industries. They ensure the reliable transmission of power and data, while also meeting stringent safety standards. As the wire and cable industry continues to grow, the demand for high-quality cable compounds is expected to rise, driving the market's steady growth.
Types of Cable Compounds and Their Applications
Cable compounds play a crucial role in providing insulation, protection, and mechanical stability to wires and cables. They are tailored to meet the specific needs and environmental conditions of different cable systems. In the wire and cable industry, various types of cable compounds are used for different applications.
Thermoplastic Polyester (PBT): This type of cable compound is commonly used as a coating for electrical cables. It offers excellent thermal and chemical resistance, as well as good mechanical properties. PBT compounds are often used in high and low voltage power cables, telecommunications, and jacketing.
Crosslinked Polyethylene (XLPE): XLPE compounds are widely used for insulation in power transmission cables. These compounds are known for their high temperature resistance, excellent electrical properties, and good mechanical strength. XLPE compounds are commonly used in underground and overhead power transmission systems.
Halogenated Resins (e.g., PVC): Halogenated resins, such as polyvinyl chloride (PVC), are commonly used for external protection of electrical, traction, and special cables. PVC compounds offer good flame retardancy, chemical resistance, and mechanical properties. They are widely used in various industries, including automotive, construction, and telecommunications.
LSZH Cable Compounds: Low Smoke Zero Halogen (LSZH) cable compounds have gained popularity in recent years due to their safety and environmental benefits. These compounds do not emit toxic smoke or halogen gases when exposed to fire, making them ideal for applications in confined spaces or areas with strict fire safety regulations.
Flame-Retardant Compounds: Many cable compounds are required to be flame-retardant to ensure the safety of electrical systems. These compounds are formulated to resist ignition and slow down the spread of flames. They are widely used in applications where fire safety is critical, such as public buildings, transportation, and industrial facilities.
Each type of cable compound has its own unique properties and applications. The choice of compound depends on factors such as the type of cable, environmental conditions, and specific performance requirements. By selecting the right cable compound, manufacturers can ensure the reliability, durability, and safety of their wire and cable products.
Key Challenges and Opportunities in the Cable Compound Industry
The cable compound industry faces both challenges and opportunities as it strives to meet the evolving needs of the wire and cable market. One of the key challenges is ensuring that cable compounds provide the necessary insulation and protection for wires and cables in various environments. The materials used in cable compounds must be able to withstand factors such as mechanical vibrations, high temperature, humidity, wind, and rain. This requires specific criteria for abrasion, thermal and chemical resistance, flame retardancy, and mechanical properties.
Another challenge is the health hazard associated with certain wire and cable compounds. For example, the release of acetophenone from polyolefin insulation can cause irritation in the respiratory system. Addressing these health concerns is crucial to ensure the safety of workers and end-users.
However, the cable compound industry also presents significant opportunities for growth. The increasing use of advanced wire and cable compounds in industries such as power transmission, automotive, construction, and communication is driving market demand. Additionally, the rise in investments in smart grids and renewable energy production further boosts the market growth potential.
Technological advancements in low fire hazard vinyl and teflon wire and cable compounds offer promising opportunities for the industry. These advancements can improve the safety and performance of cables, making them more suitable for various applications.
Overall, the cable compound industry must navigate these challenges while capitalizing on the opportunities presented by advancements in technology and the growing demand for reliable and efficient wire and cable solutions. By addressing safety concerns, meeting industry standards, and continuously innovating, companies in the cable compound industry can position themselves for success in this dynamic market.
Innovations and Trends in Cable Compounds
The cable compound industry is constantly evolving, driven by the need for improved performance and protection of wires and cables. In recent years, there have been several notable innovations and trends in cable compounds that are shaping the future of the industry.
One of the key innovations in cable compounds is the development of low fire hazard vinyl and teflon compounds. These compounds offer enhanced fire resistance properties, making them ideal for applications where safety is a top priority. With the increasing focus on fire safety regulations, the demand for these compounds is expected to grow significantly.
Another trend in cable compounds is the use of advanced technologies in manufacturing. This includes the use of continuous compounding systems, which ensure consistency, reproducibility, and product cleanliness. These systems allow for precise control of process temperature profiles, resulting in improved mixing and better overall performance of the cable compounds.
Furthermore, there is a growing emphasis on sustainability and environmental friendliness in the cable compound industry. Companies are developing compounds that are safer and greener, aligning with the global shift towards renewable energy and eco-friendly practices. This includes the development of compounds for the renewable energy market, catering to the specific needs of this emerging sector.
Additionally, the increasing investment in smart grids and the rising production of renewable energy are driving the demand for cable compounds. These compounds play a crucial role in power transmission applications and are essential for the efficient and reliable operation of the electrical grid.
Overall, the innovations and trends in cable compounds are focused on improving performance, enhancing safety, and addressing the evolving needs of the wire and cable industry. As technology continues to advance and the demand for sustainable solutions grows, the cable compound industry is poised for further growth and development.
ZC- Irradiation Crosslinking LSZH Compounds for Automotive HV cables
S
tandard: ISoA
pplication: Manufacture of high-voltage electrical system cables inside new energy vehicles such as pure electric, hybrid,and fuel cell.C
haracteristic: Minimum controllable hardness&#;80A(Irradiation / E-beam) HFFR / LSZH
Automotive Wire
Energy
Railway
Product code
CN
T045
Standards
Test method
ISO
ISO
QC/T -
TÜV 2
PfG
EN
Tensile strength (Mpa)
IEC -1-1
15
13
10.5
10.5
10.5
11.3
Elongation at break (%)
220
260
350
350
260
235
Thermal aging
Test condition (
ºC
'h)
IEC-1-2
135'168
150'168
150'240
170'240
150'240
158'168
Tensile strength variation (%)
-15
-12
-8
-10
-11
-18
Breaking elongatior variation (%)
-12
-10
-17
-18
-22
-17
Thermal shock (150
ºC
'5kg'1h)
No cracking
Low temperature performance (
ºC
)
-40
40
-40
-40
-40
-42
Hot set @200
ºC
15min, 0.2Mpa
Elongation inder the load (%)
IEC -2-1
15
13
13
11
12
11
Permanent deformation after cooling (%)
0
1
0
0
0
1
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High temperature pressure test
Test condition (
ºC
'h)
125'4
150'4
125'4
Indentation depth (%)
16
14
13
Thermal shrinkage @130
ºC
, 1h(%)
0.8
1.1
0.9
0.8
Volume resistivity @20
ºC
(Ω*cm)
ASTM D257
2×
6×10
15
1.0×
2.0×
2.0×
2.0×
Dielectric strength @20
ºC
(MV/m)
IEC -1
25
26
23
16
19
26
Smoke density
Flame
63
67
66
Flameless
121
136
130
Oxygen index (%)
30
31
Abrasion esistance test
Pass
Pass
Corrosion test
pH
6.1
5.9
6.1
5.8
6.3
6.1
Electrica onductivity (μs/mm)
1.6
1.8
1.6
1.5
1.6
1
Halogen acid gas content (mg/g)
0
0
0
0
Toxicity Index
1.1
1.2
1
1.1
1
2.6
Product Details
These materials use superior quality polar resin, elastomer resin, rubber and grafting material as the base materials, adding antioxidants, anti-ultraviolet agents, lubricants, flame retardants and other additives, mixed and granulated. They have excellent solvent resistance property ; excellent flame retardant property and it canpass the single vertical combustion test (ISO standard); They have good tear resistance property and good long-term aging performance as well as excellent high temperature resistance property.: ISo : Manufacture of high-voltage electrical system cables inside new energy vehicles such as pure electric, hybrid,and fuel cell.Minimum controllable hardness&#;80A-The data in the table are typical and should not be considered as specification limits or separately applied design data.
Production Workflow Chart
Application
Company Profile
Nanjing Zhongchao New Materials Corporation is a leading polyolefin compounds manufacturer in the power and telecommunication industry since its establishment in . We garnered clients worldwide, earning Export Excellence Award and showcasing our international success. Our commitment to green innovation and delivering client profits drives our goal to be China's top provider of polyolefin and polyethylene compounds. To all our valued clients, we warmly welcome you to visit Zhongchao and witness firsthand the excellence of our high-quality compounds and solutions.
Cooperative clients
FAQ
Quality Objectives
Zero defect
On-Time delivery
Zero customer complaint
Quality Policy
Quality Assurance:To satisfy customers'
requirements
To achieve"Zero-defect" goal.
Production Management:
Quality is made by production not by Q.C.
Responsibility
Abide by government rules, establish low-emission working condition, reduce pollution in circumstance, improve anti-pollution measures, save energy, reduce percent of defective products, ensure products quality and safety. Make sure water resource clean, keep worker's health to establish perfect healthy policy.
The Mission of R&D center is to create best plastic solutions for Wire & Cable Manufacturers
We have a high-quality research and development team,equipped with complete test equipment testing center and pilot plant, to the greatest extent possible to meet customer demand .
Customized product development
Customised product development depends on your needs. Our new material products are manufactured to meet your technical specifications.
New design and product development
New design and product development is more project-oriented where we create new products with new properties to anticipate and meet future customer trends. There are two new types of compound we are focusing on which can used in Solar battery insulation wire,Shipboard
,
Telecom Cables and High speed train. It is supposed to be released in the middle of next year.
University Cooperation
Further value will be created via cooperations with customers and universities. We have cooperated with XiAn JiaoTong University and Harbin University of Science and Technology.ZCNM provide annual scholarships and internship opportunities to high performing postgraduate and undergraduate students within these fields. The Innovation Centre will respond to market needs and enhance education and know-how in plastic new material development .The Innovation Centre brings scientists, engineers and technicians together to ensure that Zhongchao products continue to provide the best value to our customers.
For more Abrasion Resistance lszh compound Chinainformation, please contact us. We will provide professional answers.