The full form of HDPE is High-Density Polyethylene. HDPE pipes are made through a process known as extrusion and in this process , HDPE material is heated to a semi-molten state and then it is forced through a die to form a tube. The tube is then cooled and cut to the desired length and which helps to solidify the material. This process ensures consistent quality and high durability of the final product. Thus, the final product is a high-quality, flexible, and durable pipe that can be used for a variety of applications. HDPE pipes are widely used in water supply, gas distribution, sewage and drainage systems, and industrial processes.
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HDPE pipes have several features making them a popular choice for various piping applications. Some of the features of HDPE are as follows:
1. Flexible
HDPE pipes are highly flexible, making them easy to install and handle during construction. These pipes can be bent and curved around easily reducing the need for fittings and making them a cost-effective solution.
2. Durable
HDPE pipes are exceedingly durable and they can withstand various environmental conditions such as high temperatures, exposure to sunlight, and chemicals-related other impacts. These features make them ideal for use in areas where there is a high risk of damage.
3. Chemical-resistant
HDPE pipes are resistant to a wide range of chemicals, including acids, alkalis, salts, etc., and can be laid in marshy and corrosive soils without any coating or cathode-based protection. So these pipes can be used in chemical processing and wastewater treatment plants.
4. Leak-Proof
Since HDPE Pipes are connected by butt welding and electro-fusion welding making them leak-roof
5. Lightweight
HDPE pipes are lighter than traditional piping materials, such as concrete or steel, etc. which make them easier to handle and transport during installation.
6. Economical
HDPE pipes are not much expensive in fact, they are less expensive than traditional piping materials, which helps to reduce the overall cost of a piping project.
7. Long Service
HDPE pipes have a long service life and they are designed to last for decades, even in tough conditions reducing maintenance costs and the need for frequent replacements.
8. Environment-friendly
HDPE pipes are made from recyclable material and are free from toxic chemicals which make them an environment-friendly choice for piping applications.
9. Reduced noise
HDPE pipes have a lower coefficient of friction as compared to other piping materials, which helps to reduce noise levels during the transfer of liquids or gases.
APPLICATIONS OF HDPE PIPES
HDPE pipes are used immensely for several applications due to their unique features such as high flexibility, corrosion resistance, and so on. Following are the important applications of HDPE pipes:
1. Water Supply
HDPE pipes are made of food-grade polyethylene virgin material, making it safe for the transfer of potable water. These pipes are used in private and public water supply systems due to their high resistance to corrosion, wear and tear, and chemical exposure.
2. Sewerage and Drainage
HDPE pipes are often used in sewerage and drainage systems due to their high resistance to chemicals and corrosiveness. These pipes are sturdy enough to withstand high pressure.
3. Mining
HDPE pipes are also best-suited and ideal for use in mining applications, such as slurry transport and process water transport, etc. Since HDPE pipes are resistant to abrasion and impact, they are ideal for use in harsh environments.
4. Gas Distribution
HDPE pipes are generally used in gas distribution systems as they are highly resistant to chemicals and UV radiation. Due to flexibility, these pipes are the best for use in areas with soil movement and seismic activity.
5. Cable Protection
HDPE pipes are used to protect underground electrical and telecommunications cables due to high resistance to chemical exposure and impact.
6. Chemical Transportation
Being chemical-resistant, HDPE pipes are used in the transport of chemicals and hazardous materials.
APL APOLLO HDPE PIPES QUALITY AND FEATURES
APL Apollo Pipes manufactures a wide range of HDPE pipes conforming to various standards of national and international repute. Manufactured with state-of-the-art technology, these pipes are lightweight, strong, long-lasting, maintenance-free, and flexible due to inherent elasticity. These pipes are tough due to their high flexural and impact strength. They are capable of withstanding high internal and external exertions by balancing internal as well as external soil pressure. In addition to it, they are resistant to chemicals and hostile corrosive soil, strongly resistant to acids, as well as alkalis, and can be laid in marshy and corrosive soils without any coating or cathode-based protection.
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APL Apollo’s HDPE pipes are used immensely in potable water supply, telecom pipes, gas pipes, sewerage, and drainage pumping, and sprinkler irrigation systems.
HDPE pipe is a type of plastic pipe that’s used to transfer fluids and gases. HDPE pipe (which stands for high-density polyethylene pipe) comes with many benefits: it is resistant to corrosion, flexible, has a long service life, comes with leak-free joints, is highly adaptable, includes trenchless installation, can be used for pipeline rehabilitation, and is eco-friendly.
Unlike metal piping systems that corrode over time, HDPE pipe does not rot, rust or corrode. It is resistant to chemicals and biological growth, meaning the pipe has a long service life and saves money in the long term on repairs and replacement. With the use of HDPE pipe, water does not need to be treated to help slow the rust and pitting that is inevitable with metal pipes.
HDPE is flexible, ductile and has excellent resistance to fatigue. Unlike other plastic pipes, HDPE pipe is pressure rated to handle water distribution surge events.
HDPE pipe was once said to last 50 years, but in fact, the accurate life expectancy for the pipe can stretch up to 100 years, depending on the application, design and installation.
HDPE pipe can be joined by butt welding, electrofusion welding, socket welding or extrusion welding. These welds create a homogenous joint that is at least as strong as (if not stronger than) the existing pipe, with no need to use rubber seals or jointing chemicals (such as is needed with PVC pipe). As a result, HDPE pipe is more environmentally friendly, has a longer
lifespan, and is less likely to be affected by root intrusion.
In addition to the above, HDPE systems can be joined with heat fusion welds. This type of weld involves heating two HDPE surfaces and then combining them to form a permanent leak-free system. Unlike the fusion process for other plastic pipes, HDPE fusion welds has been used by the natural gas industry for over 40 years and is known to be a proven method. Fusing HDPE pipe does not require high levels of training and can be accomplished by many personnel.
Traditionally, piping systems must be installed by digging a ditch, which results in pedestrian, traffic and environmental disruptions. HDPE can be installed using an open-cut method, or through the use of eco-friendly trenchless technology. This technology can also be used to install HDPE pipes under creeks, rivers, lakes and roads with minimal environmental disruptions.
Most commonly, HDPE pipe is used to replace old or corroded water mains, gas mains, sewer mains, slurry transfer lines, rural irrigation, fire system supply lines, electrical conduits, communication conduits and drainage pipes.
HDPE pipe has a smaller environmental impact than other types of plastic pipes. It takes less energy to manufacture HDPE pipe then non plastic pipes. HDPE is lightweight and more cost effective to transport then metal pipes. Due to HDPE flexibility and the use of heat fusion joints, fewer fittings are required. During trenchless installation, smaller pipe can be used which results in less ground disruption. HDPE pipe joints negate harmful leaks, and HDPE does not emit toxins into the air during production or during use. For all of these reasons, HDPE is recognized for its minimal impact on the environment.
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